» Block Diagram For Milk Processing

Drying extends the shelf life of milk apart from reducing the weight and volume. Drying lowers the cost of transportation also.

The initial solid in the milk varies from 7.5% to 12% depending upon type of milk and the final moisture in the powder ranges between 2.5% and 4%. Since drying is an energy intensive process, the energy efficient evaporator and dryers are used for the milk powder plant.

SSP offers Milk Powder Plant for capacity 10 kg/h to 60 Ton/day powder production. Milk powder plant produces skimmed milk powder and whole milk powder.

Milk powder plant comprise following components :

1. Multiple Effect Falling Film Energy Efficient Evaporator
2. Energy Efficient Spray Dryer
3. Vibro Fluid Bed Dryer Cum Cooler as Second Stage Dryer
4. Lecithination System for Whole Milk Powder

Milk is concentrated up to 45-48% solid concentration in Multiple Effects Falling Film Evaporator with TVR System. Evaporation of water takes place under vacuum conditions and at low temperature. A Five Effect Falling Film Evaporator with TVR over 3rd effect will have specific steam consumption of 0.12 kg/kg whereas a seven effect plant with TVR over 4th effect gives specific steam consumption of 0.09 kg/kg which is equivalent to energy consumption in MVR evaporator.

During drying in spray dryer, the excess water present in free form between the particles of the dry solids gets evaporated easily. Whereas last stage of evaporation demands more energy as water contained in pores and capillaries of the solid particles need to be evaporated. These last drops of water are removed from milk solid in a Vibro Fluid Bed Dryer which requires less energy for removal of balance moisture.

The combination of multiple effect evaporators, spray dryer with fines recirculation system and use of a 'Vibro Fluid Bed Dryer', produces powder with extremely good solubility called instant powder.

SSP also offers lecithination system integrated with the milk powder plant to manufacture whole milk powder. The lecithin treatment for lecithination refers to the coating of powders by a wetting agent consisting of lecithin dissolved in butter oil or low-melting oil. The wetting agent is sprayed directly on the powder under vigorous fluidization in a vibrating fluid bed dryer. Excellent quality WMP is produced with this system.

SSP ensures supply of most energy efficient plant which produces instant powder of highest quality.

» Advantages Of Ssp's Evaporator & Dryer
Main advantage of SSP Evaporator is :

1. Compact design and flexibility in operation.
2. Low Steam, power and cooling water requirement.
3. Short residence time and low liquid hold up.
4. No scale formation in tubes, needs only CIP from balance tank for cleaning.
5. Easy operation and less break down time.

Main advantage of SSP Dryer is :

1. Flexibility in controlling powder quality and production of instant powder.
2. Winch driven special cleaning lift (not available in any other design).
3. Negligible deposition of powder in the chamber.
4. Most energy efficient.
5. Extremely efficient cyclone separator.

Our Evaporators and dryers are expandable up to 100% capacity. So in near future if you think about expansion, it can be done within the existing building.

» Quality Parameters Of Milk Powder

SSP offers malted milk plant for different capacities. SSP is experienced in the manufacture of malted milk plant.

Malted milk food is the product obtained by mixing whole milk or partially skimmed milk or milk powder with malt extract and cereal grain flour in such a manner as to secure complete hydrolysis of the starchy material. It should not contain added sugars, fat and added colours and preservatives. The manufacturing process consists of the following stages :

• Blending of ingredients like malt extract, milk or milk powder, grain flour etc in required proportion.
• Concentration of the slurry in scraped surface evaporator.
• Vacuum Drying of the concentrate.
• Pulverization of the dried product.
• Packing of malted food.
• Storage.